Status: RSR660

Un-complied, incomplete.

Things to do:

  • Remove windscreen for cowl and roof rust repair
  • Paint engine bay new colour
  • Add new bump stops to new front struts
  • Press out rear control arm bushes
  • Do another lot of powder coating
  • Tar front road facing body
  • Install new front control arms and suspension
  • Rebuild steering rack with new bush
  • Install outer tie-rod ends
  • Remove old sound deadening from interior
  • Install new dynamat in interior
  • …. and many more things 🙁

Status: RSR550

Registered, fuelled, driven.

Things to do:

  • Swap doors with other white Alto
  • Swap tailgate with other white Alto
  • Get rear ‘seat’ re-trimmed with later style colours
  • Install boost gauge on steering column
  • Rebuild/swap steering rack
  • Install new outer tie-rods (Chinese ones still haven’t left China..)

Parts Order: Streeter

Made my most expensive order to date with Streeter.

Soon to be on its way from Japan:

  • Pair of inner tie-rods
  • Pair of front lower control arms
  • Pair of genuine fender mirrors!!!11 – never seen in real life, not even in the brochures
  • (84701-81000-5PK + 84702-81000-5PK)

  • Genuine windscreen moulding

New outer tie-rods and a rack rebuild will mean a complete new front suspension setup

 

Parts

  • 4x 11686-85501 – Engine Mounting Pad/Cushion
  • 4x 11684-85501 – Engine Mounting Pad/Cushion
  • 4x 11685-85000 – Engine Mounting Washer
  • 2x 84618-60D01 – Windscreen Stopper
  • 2x 09148-05018 – Windscreen Spacer Second
  • 1x 84751-70B00-5PK – Door Mirror Blank-off (Outside)
  • 1x 84756-70B00-5PK – Door Mirror Blank-off (Outside)

Update:
Substitution:
11685-85000 —> 11685-79J00

‘Shocked and dismayed’

Far right pic: New Suzuki Sport for other alto, some local alto, old Suzuki Sport shock, new KYB
ImageImageImage

Have now installed the new KYBs,
Managed to chop the stubborn rusty bolt off with a angle grinder, reasonably confident the thread is still decent for the new bolt.

Of course I then realised the springs don’t match each other so will have to replace them with a set from the spare Alto,
Image

Moar?

So this one now has CP21S front seats (blue with wings),

Uploaded from the Photobucket Android App Uploaded from the Photobucket Android App
Uploaded from the Photobucket Android App Uploaded from the Photobucket Android App

Looking at putting rears in, but the CP21 mounting has changed;
Not sure whether to try and get CP21 covers modified for my spare CM11V set – or keep the CM11V set original to sell

Will be getting new rear shocks installed soon,
KYB 342020
Just getting over a cold, then gotta get work out how to cut the lower shock bolt out – rusted completely in the crush tube.

Parts

  • 5x 01550-08303 – Viscous Housing Bolts
  • 2x 48541-82H10 – Steering Rack Bushing
  • 6x 69571-60D01 – Tailgate Hinge Packing
  • 3x 09381-33002 – Rack End Bush Circlip
  • 8x 09117-08070 – Axle>Diff Bolts, 8×19
  • 6x 48114-73B00 – Steering Wheel Pad Clips

Update:
Substitution
01517-08303  —> 0155008303  —> 01550-0830B